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Shuttle Racking Assembly Kit 180 Locations to suit 1200 x 1000 x 1500mm High Pallet 6 Deep
£ POA
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- 180 Pallet locations, various load capacities.
- Pallet: 1500mm high x 1200mm wide x 1000mm
- Preconfigured Pushback Racking Assembly Kit
- RAMS documentation.
- SIERS Trained installers.
- Export Options Available
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Description
Use Case
Pallet Shuttle Racking is a high-density, semi-automated storage system for handling goods inside lanes. Shuttle Racking systems can work as either FIFO or FILO giving great flexibility for different product lines. Shuttle racking can also be used in LIFO applications such as cold storage or food and beverage production. Because pallets are transferred into the lane by a shuttle it means reduced racking damage while also speeding up the storage process. It automatically manages the picking and retrieval in an efficient manner without the need for special forklifts.
Operation
Shuttles are small electric carts that transfer the loaded pallet forward or backward along each lane. Each lane consists of parallel rails used as tracks for each shuttle to run along. Lanes often have several levels in the height creating a high-density storage system. The shuttles are controlled by an operator using a remote control which is used to position the shuttle for lifting each pallet. Shuttle racking can also operate within environments with temperatures ranging between +45° to -30°.
Capacity
As with most high-density storage systems, shuttle racking makes the best use of available floor space when compared with many other racking systems. Options are available where the lower level of pallets can be handled using a standard pallet truck reserving shuttle use for higher levels making these options, even more, cost-effective.
Specification
| Project Summary | Shuttle Racking System |
| Scheme Description | Shuttle Racking system providing 180No pallet locations, 6 Lanes 5 pallets high, and 6 pallets deep |
| Overall Pallet Dimensions | 1500mm High x 1200mm wide x 1000mm Deep |
| Load details | 1200mm Wide x 1000mm Deep x 1000kg |
| Number of Pallets stored | 180No pallets |
| Number of Lanes | 6No |
| Number of pallets per rail level | 6No |
| Number of pallets high | 5 levels |
| Clear Lane Width | 1350mm |
| Pedestrian Safety Mesh | Yes |
| Maximum Rail Capacity | 6000kg UDL over 6310mm |
| Number of Levels per lane | 5 Levels. |
| Rail Storage Levels | 345mm, 2520mm, 4545mm, 6570mm, 8595mm |
| Master Frame Specification | 8700mm high x 6310mm wide fitted on top of 4mm for guide rail. |
| Point Load of the frame on the floor | TBC |
| Finish / Colour | Frame uprights powder coated Graphite Grey frame bracing pre-galvanised. Beams are powder coated with High Visibility Yellow. Pallet rails are pre-galvanised. |
| Sprinklers | Sprinklers are not included in a standard drive-in kit but are available on request. |
| Forklift Truck / Aisle Width | Design based on a counterbalance truck application. Transfers aisle widths should suit forklift truck requirements. |
| Accessories | Contact our office for further information. |
Note: All our pre-configured systems are designed based on SEMA recommended tolerances and requirements. Adjustments may be applied to suit alternative minimum or maximum recommendations on a case-by-case basis. If required these slight deviations may impact the final design, particularly where adjustments offer improved prices or where the customer has specific requirements.
Installation
All NEBCO Preconfigured Shuttle Racking systems are supplied with detailed assembly instructions. These instructions merely demonstrate how the components fit together and should not be used as an installation manual. NEBCO has access to teams of qualified professional installation contractors who are available for every installation project.
Installation and assembly should always be performed by a qualified professional team. NEBCO does not take any responsibility or accept liability for accidents or injury resulting from an incorrect installation carried out by an unqualified, unauthorised team.
NEBCO also does not take any responsibility for damage to the racking materials and/or fabric of the building resulting from unauthorised handling by the customer or any party nominated by the customer.
All our projects are costed with certain assumptions made about site conditions and customer responsibilities. Below is a list of these assumptions which identify both the customer and NEBCO's responsibilities. NEBCO is happy to discuss these and can provide alternative formats
NEBCO Responsibilities
- Site-specific Risk assessment and method statement
- Offload and transfer materials to the installation area
- Supply MHE for offloading and installation
- Installation of racking materials set out in the official proposal.
- Supply and fit SEMA Load Signs.
- Remove rubbish and sweep installation area.
- Provide skips for removal of rubbish
- Dismantle, stack, and band existing equipment - not included but optional.
Customer responsibilities
- To act as Principal Contractor
- Asbestos survey
- The site to be cleared prior to delivery
- Clear unobstructed access to the site.
- Adequate lighting - NEBCO to provide task lighting
- Power for tools
- Mess facilities
Loads
Our proposed designs and price assumes that the floor upon which the racking is built is capable of safely carrying the loads imposed by the new installation. The floor must be also suitable for making adequate fixings where necessary. The loads resulting from the proposed installation are noted in the proposal and/or accompanying drawings. Since we cannot know the integrity of your building or floor, it is the responsibility of the customer to ensure these are capable of supporting the loads to be imposed prior to commencement of installation. NEBCO is happy to advise you on this matter should this be required.
Deliveries and Phasing
All deliveries will be made to the site to a pre-determined delivery schedule. Unless specifically stated NEBCO has assumed a continuous Programme of works. Delivery vehicles shall be offloaded at the agreed location. We will be pleased to discuss the delivery date and any special installation requirements, which might be associated with this project.
Working Hours
NEBCO has assumed working Monday – Friday, 8:00 - 17:00 with the exception of bank holidays a full detailed program will be provided, following receipt of order.
Impact of associated trades
Where associated trades impact our storage solution, the customer must ensure they have confirmation that they are fully compatible with our design. Where a drawing is produced by NEBCO LTD, the customer may be required to sign in agreement that our design is correct prior to deliveries arriving on site.
Trades that may normally impact our system might include:
- Flooring & Sprinkler specialists.
- Forklift trucks and other mechanical handling equipment.
- Lighting.
Contract Price Adjustment
The price stated in any of our proposals is based on the costs of raw materials and labour as of the date of the proposal. If any fluctuation in these costs, that is beyond our control, results in an increased cost to us in performing our obligations under a contract, we reserve the right to pass any such increase on to the purchaser.
Clean Down
We do not include within our proposal any costs for cleaning down the racking structure after completion of installation. However, when the materials are delivered and installed we will leave the working area in a clean and tidy condition.