Shuttle Pallet
Shuttle Pallet is ideal for fast moving storage mainly because it provides for computerised loading and retrieval of pallets in a continual flow. This really is made possible with the use of a handheld control that wirelessly links with a shuttle cart. Shuttle Pallet is actually a semi-automatic pallet storage method that makes use of self-driven shuttle carts which move independently within the racking to optimise storage space productivity.
The concept would be to decrease forklift operator travel time by controlling the shuttle carts remotely so that you can place loaded pallets either deep within the system or access them prepared for selection by the forklift driver. This can be possible since the shuttle carts are situated on tracks or side rails which operate the full depth of the Shuttle Pallet block. Standard pallet racking relies upon runs of racking separated by aisles. With Shuttle Pallet and also other large density racking options the aisles are actually eliminated, effectively making a solid block of racking. Utilising a block of racking rather than runs with aisles, your forklift truck only has access to the actual external pallet locations so that the finished positioning of the pallet is carried out by the shuttle cart which does the job of travelling to the internal pallet positions.
The procedure is easy yet extremely effective. Loaded pallets are positioned at the front end in the Shuttle Pallet structure and directly onto side rails which run the depth in the system. The side rails are manufactured so both pallets and shuttle will be supported but they allow the shuttle to run freely below the pallets and position itself directly beneath any particular one before lifting. As soon as the shuttle is fixed, its top platform rises up taking the weight from the pallet. The shuttle then moves down the side rails into the racking system where it deposits the pallet in the next accessible position. The shuttle then returns towards the front side in the system set for the following drive cycle.
Shuttle Pallet solutions make it possible for a warehouse to operate both a FIFO and LIFO rotation process. A LIFO process is considered the most regularly used of these two because entry to one specific side on the block of racking is required for operation allowing a larger range of options on the Shuttle Pallet location inside the building. The FIFO method requires access to either side from the Shuttle Pallet system as reloading is conducted at one side while retrieval or unloading is from the other side. This simply means the first pallet into the system will also be the first out. Prior to the very last pallet being positioned into a lane to fill it up to capacity, the shuttle must be removed and located into an alternate lane. The shuttle may be placed into any lane that the driver chooses and also it would be determined by which pallets will need handling next.
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Shuttle Pallet Pros
A primary advantage of the Shuttle Pallet system is the high density storage that may be attained. Evey sq/m of room within the factory brings an overhead so maximising readily available space is very important in a productive warehouse procedure. Because all pallets are condensed, both work productivity and safe practices will be improved. Because a unique working approach is needed, with a Shuttle Pallet process much more care and consideration should be used when preparing how the Shuttle Pallet needs to be employed. This advanced measure of control means less time will be lost on locating particular SKUs when for example in comparison with a regular APR system. Safety factors are enhanced for a number of reasons not least because less forklift trucks are needed to service a certain part of the warehouse. Forklift truck entry aisles required for other pallet racking systems can produce blind spots where visibility is restricted, it is less of a problem with Shuttle Pallet. On the other hand, on account of the design arrangement of a Shuttle Pallet system the structure is far more resilient to accidental accidents which is because the height to width ratio being more than pallet racking with aisles. Another excellent benefit is the fact that a lot fewer pallets face onto aisles which reduces pallet damage making sure products are much better protected.
This lowering of aisles signifies improved storage space is accessible so warehouse capacity is much larger and storage expenses per pallet will be less. As mentioned, a lot fewer forklift trucks are required so expenses relating to this equipment including purchases, rent arrangements and routine maintenance can also be lower.Shuttle Pallet systems permit programmed control of stock through the use of sensors to quantify the number of pallets kept in this system. This lowers stocktaking time as well as cuts down the quantity or warehouse workers necessary to take part in a stocktaking operation. suppliesHaving the actual amount of pallets available at any instant usually means more effective decisions can be achieved when ordering inventory components for production. It also helps when quoting correct lead times for deliveries when updated inventory amounts will be identified.
More effective management of your stock can be done drastically with the use of barcodes and the remote control to instruct the shuttle to exactly where to go. Accuracy is very important and the application of Shuttle Pallet reduces margins of error. Bar codes can be located in a manner so that the forklift truck driver can scan the codes without leaving the forklift cab. The handheld remote control ensures the correct pallet is ready for collection just before the forklift truck driver is in position.Shuttle Pallet is configured to be a high density block that means forklift truck drivers do not have to get into an aisle in order to obtain a pallet. This situation is very advantageous as pallets are either loaded or unloaded since most damage to a racking system takes place throughout these manoeuvres. The forklift driver is unlikely to have a confined turning space meaning the racking system is unlikely to be on the receiving end of any collision. A reduction in these kinds of impacts lessens servicing costs and reduces downtime while important visual assessments are made to search for damage. Also the pallet can be loaded / unloaded in less time because extra space is accessible to manoeuvre.
Shuttle Pallet as pointed out above is both ideal for FIFO and LIFO stock control systems. Due to this versatility it is a perfect choice to be utilised inside cold stores working at -30°C. Space for storage inside freezers and cold stores is substantially more of a premium and therefore needs to be optimised as efficiently as possible. Time spent in a cold store by the forklift truck driver must be kept to an absolute minimum so any method which enables faster pallet moves is highly recommended. In Shuttle Pallet, mobile carts move independently once given an instruction from the handheld remote control. This helps bring about a continuous handling flow which accelerates procedures. Once the command is received, the forklift truck driver has a chance to collect the next pallet and get back to the racking face just at the moment the shuttle has returned available for the next load. This process can enhance throughput by 30% and minimise a need for additional forklift truck operators.
Shuttle Pallet Technological innovation
A mobile cart used in Shuttle Pallet has got the most advanced technology to ensure low routine maintenance expenses and highly safe operation. It runs on a rechargeable lithium battery and at a basic level is controlled by the basic multifunction remote control with LED display screen. The Modern high-performance lithium-ion battery power has no memory effect, quicker recharging, higher number of charging cycles, is of lightweight construction and is an easily-removed battery.
Shuttle Pallet carts are actually next-generation designed for the automatic storage of pallets within standard Shuttle Pallet. Utilising this process guarantees automated high density storage allowing the highest exploitation of warehouse quantity. Its effectiveness can be best shown in the case of regular emptying and filling within the same channel or lanes assisting buffer area control. As well as simple shuttle storage, our Shuttle Pallet system delivers many significant characteristics of reordering, counting, crash avoidance, manual management and many more.
You will find three various variants of our Shuttle Pallet carts beginning with the basic multifunction handheld control with LED. The next tier is a moist proof design created for fluid loads, this is possible mainly because of the steel framework which is completely stainless and washable. One more choice is the Wifi controlled system with WMS (Warehouse Management Software) communication that links between your hand held and AGV laser guided shuttles. Shuttle Pallet solutions provide quick and noiseless handling, quick operations, state-of-the-art safety equipment, and also an powerful self-securing system in the elevated position with on-board load. Because of the distinctive design and style most Shuttle Pallet carts could be used with any Shuttle Pallet system plus the system is suited to all industrial sectors. There is not any customization necessary to the forklift trucks in order to manage a Shuttle Pallet cart so that as stated is suitable for working in -30°C.
The state-of-the-art systems allow revolutionary placement with laser light engineering that stay clear of holes and cams in the guides. It also features translation wheels in Vulkollan for fantastic silence and increased acceleration. Having a Shuttle Pallet system you are able to achieve more effective control over storage activities where products are always facing front in the warehouse avoiding damage to structures and stored goods. The user interface when provided with the newest generation warehouse management software offers continual tracking of storage activities. The specifically created Shuttle Pallet system is suitable for any kind of pallet. Pallets ought to be in excellent condition to prevent unforeseen failure of the pallet while under load. Pallets from any brand or dimensions will be suitable for Shuttle Pallet systems so whether you possess 1200mm, 1000mm or any other size, a Shuttle Pallet system will outperform the majority of systems.
The battery is easily managed as it’s a light-weight 48v lithium Ion. One charge of the battery can give an eight hour operational capability based upon a throughput of 30 pallets an hour. The shuttle itself features a low battery alert system with automated return home functionality. This feature helps to ensure that at no stage through the operation is perhaps the tiniest chance the shuttle may run out of energy while situated deep within the racking. Whenever a Shuttle Pallet system is utilised within a cold store even at temperatures of -30°C there is absolutely no loss of power or lowering of operational performance. A Shuttle Pallet system needs minimum servicing and also the remote can operate at a distance of 150m that permits substantial lane depths. They are also suitable for lots of WMS (warehouse management systems).
Shuttle Pallet Applications
Semi-automatic Shuttle Pallet is actually a choice that optimises space and productivity inside the storage space. The principle uses of Shuttle Pallet tend to be perfect to incorporate the following. Industrial environments with high loading and unloading activity, plus call for high warehouse productivity. Warehouses with a decreased volume of item SKUs while keeping a high quantity of pallets. Warehouses with seasonal merchandise that necessitate fast and versatile procedures in particular time periods. Industrial environments with cold rooms or freezing stores because of the maximum compaction from the space Shuttle Pallet enables, alongside the time saving for the loading and unloading of pallets. Also due to the double FIFO and LIFO management ability, it is usually well suited for warehouses with both perishable and non-perishable items, depending on the chosen design.
Holding your large quantity inventory products in racking designed for low volume stock wastes space. In the location where Shuttle Pallet is used, pallet storage total capacity is more than doubled. Shuttle Pallet solutions undoubtedly are an established space efficient way to store volume loads including food, beverage as well as other palletised items. These sorts of goods are normally stored in drive in, push back racking or pallet live storage racking systems. These systems are especially appropriate for large volume low SKU purposes. A fairly easy method to visualise a Shuttle Pallet system is to visualise a traditional drive in racking system as the two are extremely comparable in construction. Both systems are made as cuboid blocks with each has got sets of rails feeding deep in the system. With both solutions, pallets will be stored on these side rails though the handling required to load and unload is drastically different.
With Drive In racking the forklift truck physically manoeuvres into each lane while transporting the pallet at the height to suit the rail level where it is being stored. Shuttle Pallet still relies upon side rails to support the pallets although the rail is designed also to support the shuttle module giving it total accessibility up and down each lane. When a forklift truck driver has to carefully travel forwards and backwards in each aisle of Drive In Racking the Shuttle Pallet system carries out the same job but remotely and far faster.
You could possibly think about Shuttle Pallet being a drive in system that has evolved one stage further. The forklift driver simply must place the pallet on top of the rail in the front-most area then sit back and permit the shuttle to take it from there. The integrated detector enables the shuttle to recognize its present location but also where it needs to be next. Unloading is just the similar procedure performed in the complete opposite direction.
To run a shuttle system a standard counterbalance forklift truck is required although a reach truck or perhaps articulated forklift truck can perform the job. The forklift truck operator can begin the next job as the shuttle moves the pallet to the proper storage location.
Shuttle Pallet High density storage at height. Shuttle Pallet solutions offer you a similar capability to push back and drive in racking systems in terms of cubic storage. Shuttle Pallet solutions tend to be, however , a more possible solution for deep storage that takes advantage of high ceilings in modern-day high bay warehousing. Pallet Live storage and push back racking all come across difficulties when pushing at height. Drive In systems also have difficulties when lifting past a specific number of rail levels in height in relation to control and selectivity.
FIFO or first In First Out pallet live storage requires a very consistent positioning of pallets to prevent crabbing, this will become harder to stop the higher up you travel. The remote operated Shuttle Pallet system solves these complications by allowing pallets to be put at height at the front in the racking without straining the forklift mast particularly when it is necessary to push into your racking system. and also beA pallet may then be placed on top of the shuttle cart at the front of your racking and be reliably transported further within the racking without the risk of crabbing or catching.
Because Drive In racking gets to be slow to operate with very high rail levels, increased care and attention is needed to position the pallet properly at height. Shuttle Pallet negates these problems using the shuttle itself carrying out the positional work for you and guaranteeing the optimal location each time. All that is required is usually that the pallet is positioned well enough between rails at the front in the racking system.
Shuttle Pallet other considerations
With any pallet storage method precise pallet placement will be of the utmost importance. Poorly positioned pallets can lead to decreased performance or even damage to the items stored. Bearing that in mind the Shuttle Pallet system could be modified to allow adjustable distance between pallets. Therefore even where pallet loads overhang the pallet there is no chance for contact being made between any two pallet loads. The location of your pallets is guided making use of laser light technologies and anti-collision detectors.
So a Shuttle Pallet system will increase work productivity while achieving high density and maintaining accessibility. Should you have a low roof structure, Shuttle Pallet is particularly helpful as it means you are able to still realise high total capacity storage without investment in a high bay warehouse facility. You can actually utilise additional floor area on account of the large reduction in aisles necessary with regular pallet racking solutions. All of the aisle space can be directly utilised for storage.
Having a Shuttle Pallet system you will find one evident sacrifice you have to make and that is selectivity. Because Shuttle Pallet is a high density block this means there are reduced pick faces relative to the amount of pallets being stored. This is why Shuttle Pallet would work for specific purposes. In the proper instances, Shuttle Pallet is a beneficial stock control and storage space method. It helps to keep pallets of delicate or significant worth items protected and well catalogued.
While being comparable to both Push back racking and pallet live storage, Shuttle Pallet has the added benefit of a higher range of products it could store. Pallets containing breakable, loose or unbound products could collapse when utilised in a push back or pallet live system whereas a Shuttle Pallet system could store these materials with ease.
Pallet live storage necessitates contact between your stored goods in whichever arrangement it happens to be configured. FIFO systems depend on the pallets bumping against each other in order to stop and LIFO systems like push back racking requires the pallets push against each other every time a new pallet is added.
This kind of contact should take place between the pallets instead of the goods themselves but an assurance of getting pallet to pallet contact within a push back system at height is definitely harder to achieve the further up the side rails go. A FIFO system requires that no pallets have any wrapping overhang in order to achieve this.
It might be a problem when confronted with pallets of delicate products which should ideally be stored away from contact or a probability of nudging or maybe have a pallet overhang. These types of goods might include large containers of lightweight but stable products that could nudge off the pallet when forced. Maybe the pallet contains a lot more stable but inherently delicate goods, as an example glass bottles.
Selectivity is undoubtedly an area Shuttle Pallet could leave you wanting. Whilst Shuttle Pallet offers a amount of selectivity by allowing operation on a rail by rail basis, it can also be significantly less selective than APR or powered mobile racking. The further the lanes are in Shuttle Pallet the lower the selectivity and the greater the necessity for commonality between inventory. A system which is eight pallets deep for example would require those eight positions on each rail are the same item or products that are accessed together to be an efficient utilisation of the system.
Shuttle Pallet Summary
Automatic storage systems like Shuttle Pallet are usually an impressive sight when guiding potential customers around your warehouse. Whilst this shouldn’t be the only basis for buying a powered Shuttle Pallet storage system; this is a real added bonus that the loading, unloading and also the operation of the Shuttle Pallet system is a fascinating showcase.
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